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Diffstat (limited to '3774/CH7/EX7.2/Ex7_2.sce')
-rw-r--r-- | 3774/CH7/EX7.2/Ex7_2.sce | 108 |
1 files changed, 108 insertions, 0 deletions
diff --git a/3774/CH7/EX7.2/Ex7_2.sce b/3774/CH7/EX7.2/Ex7_2.sce new file mode 100644 index 000000000..bcc5fef40 --- /dev/null +++ b/3774/CH7/EX7.2/Ex7_2.sce @@ -0,0 +1,108 @@ +// exa 7.2 Pg 200 +clc;clear;close; + +// Given Data +P=30;// kW +N=750;// rpm +//Tmax=1.2*Tm;// MPa +tau_s=35;// MPa +tau_b=35;// MPa +tau_k=35;// MPa +sigma_cs=70;// MPa +sigma_ck=70;// MPa +sigma_cb=70;// MPa +tau_ci=15;// MPa +pb=0.8;// MPa + +//sigma_cs=2*tau_s;// MPa + +//Tmax=1.5*Tm +mu=0.15;// coefficient of friction + +//SHAFT DIAMETER +// P= 2*%pi*N*Tm/60/1000 +Tm=P/(2*%pi*N/60/1000);// N.m +Tmax=1.2*Tm;// N.m +// %pi*d**3*tau_s/16= Tmax +d=(Tmax/(%pi*tau_s/16)*1000)**(1/3);// mm +printf('shaft diameter = %.2f mm. Use d = 42 mm.',d) +d=42;// mm + +// HUB DIAMETER +// Tmax=%pi/16*((d1**4-d**4)/d1)*tau_h +tau_h=tau_ci;// MPa +//d1*(Tmax/(%pi/16)/tau_h)-d1**4=d**4 -- eqn(1) +Tmax=Tmax*1000;// N.mm +p=[1 0 0 -Tmax/(%pi*tau_h/16) -d**4] ;// polynomial coefficients from eqn(1) +d1=roots(p);// roots of poly +d1=d1(1);// mm (taking +ve value) +d1=2*d;// mm (empirically adopted) +t1=(d1-d)/2;// mm (thickness of hub) +printf('\n thickness of hub = %.f mm',t1) +//d4=d+t1;// mm (diameter of recess in flanges) +//printf('\n diameter of recess in flanges = %.f mm',d4) +d3=4*d;// mm (outside diameter of protecting flange) +printf('\n outside diameter of protecting flange = %.f mm. Use 170 mm',d3) +d3=170;// mm (adopted) + +//Key size & Hub length +b=d/4;// mm (width of key) +l=1.5*d;// mm (length of key) +printf('\n width of key = %.1f mm. Use b = 12 mm',b) +b=12;// mm +printf('\n length of key = %.f mm.',l) +t=b;// mm (thickness for square key) +printf('\n thickness for square key = %.f mm',t) +printf('\n Hub length = %.f mm',l) + +//Number of bolts +n=(0.04*d+3);// no. of bolts +printf('\n Number of bolts = %.2f. Use n=6',n) +n=6;// adopted + +// Bolt diameter +db=0.5*d/sqrt(n);// mm +printf('\n Bolt diameter = %.2f mm. Use db=20 mm for design purpose',db) +db=20;//mm (adopted) +bolt_dia=db;//mm +dsb=24;// mm(shank diameter of bolt for design) + +// Outer diameter of rubber bush +trb=2;// mm (thickness of rubber bush) +tbb=6;// mm (thickness of brass bush) +d3=dsb+2*trb+2*tbb;// mm +d2=d1+d3+2*tbb;// mm (pitch circle diameter of bolts) +printf('\n pitch circle diameter of bolts = %.f mm ',d2) + +// Check of shear in bolt +F=2*Tmax/n/d2;// N +//%pi/4*db*2*tau=F +tau=F/(%pi/4*db**2);//MPa +printf('\n Permissible shear stress in bolts = %.2f MPa < 35 MPa. Hence design is safe.', tau) + +// Length of brush +pb=0.8;// MPa(bearing pressure of brush) +//F=l2*d3*pb; +l2=F/d3/pb;// mm +printf('\n length of bush = %.f mm',l2) + +// Check for pin in bending +c=5;// mm (clearance between two flanges) +l3=(l2-c)/2+c;//mm +//M=%pi/32*db**3*sigma_b & M=F*l3 +sigma_b = F*l3/(%pi/32*db**3);// MPa +printf('\n Bending stress in pin = %.1f MPa',sigma_b) + +// Maximum shear stress in pin +tau_max=sqrt((sigma_b/2)**2+tau**2);//MPa +printf('\n Maximum shear stress in pin = %.2f MPa < 35 MPa. Hence design is safe.',tau_max) + +// Flange thickness +t2=0.5*t1+6;// mm (empirically) +printf('\n Flange thickness = %.1f mm. Use t=18 mm',t2) +t2=18;// mm (adopted) +tau=Tmax/(2*%pi*d1**2*t2/4);// MPa +printf('\n shearing of the flange at the junction with hub = %.2f MPa < 15 MPa.',tau) +printf(' Values are acceptable.') + +//Note - Answer in llast part is calculated wrong in the textbook(error in calculation). |