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authorpriyanka2015-06-24 15:03:17 +0530
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+//Variable declaration:
+m1 = 62000 //Mass flowrate of alcohol (lb/h)
+h1 = 365 //Enthalpy of vapour (Btu/lb)
+cp = 1 //Heat capacity of water (Btu/lb. F)
+T1 = 85 //Entering temperature of water ( F)
+T2 = 120 //Exit temperature of water ( F)
+a1 = 2.11 //Flow area for the shell side (ft^2)
+N = 700 //Total number of tubes
+a2 = 0.546 //Flow area per tube (in^2/tube)
+n = 4 //Number of tube passes
+p = 62.5 //Density of water (lb/ft^3)
+L = 16 //Length of condenser (ft)
+hio = 862.4 //Cooling water inside film coefficient (Btu/h.ft^2. F)
+g = 9.8 //Gravitational accleration (m^2/s)
+Rf = 0.003 //Fouling factor (Btu/h.ft^2. F)
+
+//Calculation:
+Q1 = m1*h1 //Heat loss from alcohol (Btu/h)
+Q2 = Q1 //Heat gained by water (Btu/h)
+DT = T2-T1 //Temperature difference ( F)
+m2 = Q2/(cp*DT) //Water mass flow rate (lb/h)
+LMTD = ((T2-32)-(T1-32))/log((T2-32)/(T1-32)) //Log mean temperature difference ( F)
+at = (N*a2)/(144*n) //Total flow area for tube side (ft^2)
+G1 = m1/a1 //Mass velocity of flow in shell side (lb/h.ft^2)
+G2 = m2/at //Mass velocity of flow in tube side (lb/h.ft^2)
+V = G2/(3600*p) //Velocity of water (ft/s)
+G3 = m1/(L*N)**(2/3) //Loading G (lb/h.ft)
+//For alcohol:
+kf = 0.105 //Thermal conductivity (Btu/h.ft. F)
+muf = 0.55*2.42 //Dynamic viscosity (lb/ft.h)
+sf = 0.79 //
+pf = sf*p //Density (lb/ft^3)
+h = 151*(((kf**3)*(pf**2)*g*muf)/((muf**2)*n*G3))**(1/3) //Heat transfer coefficient for the shell side (Btu/h.ft^2. F)
+ho = h //Outside heat transfer coefficient of the tube bundle (Btu/h.ft^2. F)
+Uc = (hio*ho)/(hio+ho) //Overall heat transfer coefficient for a new (clean) heat exchanger (Btu/h.ft^2. F)
+A = N*L*0.2618 //Area for heat transfer (ft^2)
+Ud = Q1/(A*DT) //Design (D) overall heat transfer coefficient (Btu/h.ft^2. F)
+Rd = (Uc-Ud)/(Uc*Ud) //Dirt (d) factor (Btu/h.ft^2. F)
+
+//Result:
+printf("The dirt (d) factor is : %.4f Btu/h.ft^2. F .",Rd)
+if (Rd>Rd) then
+ printf("Therefore, the exchanger as specified is unsuitable for these process conditions since the fouling factor is above the recommended value. Cleaning is recommended.")
+else
+ printf("Therefore, the exchanger as specified is suitable for these process conditions since the fouling factor is below the recommended value. Cleaning is not recommended.")
+end