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+//Kunii D., Levenspiel O., 1991. Fluidization Engineering(II Edition). Butterworth-Heinemann, MA, pp 491
+
+//Chapter-18, Example 5, Page 468
+//Title: Design of a Roaster for Finely Ground Ore
+//==========================================================================================================
+
+clear
+clc
+
+//INPUT
+T=900;//Temperature in roaster in degree C
+P=101325;//Pressure in Pa
+R=8.314;//Universal gas constant
+dpbar=150;//Average particle size in micrometer
+rhosbar=4130;//Average particle density in kg/m^3
+kc=0.015//Rate constant in m/s for reaction which follows shrinking core model
+Ds=8E-6;//Diffusion coefficient of solid in m^2/s
+uo=0.6;//Superficial gas velocity in m/s
+D=2.3E-4;//Diffusion coefficient of gas in m^2/s
+Lm=1;//Length of fixed bed in m
+dte=0.4;//Equivalent diameter of bed
+umf=0.025;//Velocity at minimum fluidization condition in m/s
+ephsilonm=0.45;//Void fraction of fixed bed
+ephsilonmf=0.50;//Void fraction at minimum fluidized condition
+db=0.2;//Estimated bubble size in m
+gammab=0.005;//Ratio of volume of dispersed solids to that of bubble phase
+Fo=2;//Feed rate of solids in kg/s
+XA=0.6677;//Conversion of Oxygen
+xA=0.21;//Mole fraction of oxygen in feed
+mB=0.09744;//Molecular weight of ZnS
+F=0.85;//Fraction of open area
+g=9.81;//Acceleration due to gravity in square m/s^2
+pi=3.14;
+
+//CALCULATION
+//(a)Extreme Calculation
+a=3/2;//Stoichiometric coefficient of Oxygen in the reaction equation
+At=(Fo/mB)*(a)/(uo*(273/(T+273))*(XA*xA)/0.0224);
+dt=sqrt(At/F*4/pi);
+
+//(b)The Three-Step Procedure
+//Step 1. Conversion of gas
+ubr=0.711*(g*db)^0.5;//Rise velocity of bubble from Eqn.(6.7)
+ub=1.6*{(uo-umf)+1.13*db^0.5}*dte^1.35+ubr;//Bubble rise velocity for Geldart B particle
+delta=uo/ub;//Fraction of bed in bubbles from Eqn.(6.29)
+ephsilonf=1-(1-delta)*(1-ephsilonmf);//Void fraction of fixed bed from Eqn.(6.20)
+fw=0.15;//Wake volume to bubble volume from Fig.(5.8)
+gammac=(1-ephsilonmf)*((3/(ubr*ephsilonmf/umf-1))+fw);//Volume of solids in cloud to that of the bubble from Eqn.(6.36)
+gammae=((1-ephsilonmf)*((1-delta)/delta))-gammab-gammac;//Volume of solids in emulsion to that of the bubble from Eqn.(6.35)
+Kbc=4.5*(umf/db)+5.85*((D^0.5*g^0.25)/db^(5/4));//Gas interchange coefficient between bubble and cloud from Eqn.(10.27)
+Kce=6.77*((D*ephsilonmf*0.711*(g*db)^0.5)/db^3)^0.5;//Gas interchange coefficient between emulsion and cloud from Eqn.(10.34)
+x=delta*Lm*(1-ephsilonm)/((1-ephsilonf)*uo);//Term Lf/ub of Eqn.(12.16) from Eqn.(6.19)
+CAi=xA*P/(R*(T+273));//Initial concentration of oxygen
+
+//Step 2.Conversion of solids
+rhob=rhosbar/mB;//Density of ZnS
+kbar=(kc^-1+(dpbar*10^-6/(12*Ds))^-1)^-1;//Modified rate constant from Eqn.(11)
+tbar=At*Lm*(1-ephsilonm)*rhosbar/Fo;//Mean residence time of solids
+Krguess=2;//Guess value of Kr
+function[fn]=solver_func(Kr)//Function defined for solving the system
+ Kf=gammab*Kr+1/((1/Kbc)+(1/(gammac*Kr+1/((1/Kce)+(1/(gammae*Kr))))));//Reaction rate for fluidized bed from Eqn.(14)
+ XA=1-exp(-x*Kf);//Conversion of oxygen from Eqn.(42)
+ CAbar=(CAi*XA*uo)/(Kr*Lm*(1-ephsilonm));//Average concentration of oxygen from Eqn.(43)
+ tou=rhob*dpbar*10^-6*a/(2*kbar*CAbar);//Time for complete reaction from Eqn.(9)
+ y=tbar/tou;//Term tbar/tou
+ XBbar=3*y-6*y^2+6*y^3*(1-exp(-1/y));//Average conversion of ZnS from Eqn.(22)
+ //Step 3. Material balance of both streams
+ fn=(Fo/mB)*XBbar-(At*uo*CAi*XA/a);//From Eqn.(44b)
+endfunction
+[Kr]=fsolve(Krguess,solver_func,1E-6);//Using inbuilt function fsolve for solving for Kr
+Kf=gammab*Kr+1/((1/Kbc)+(1/(gammac*Kr+1/((1/Kce)+(1/(gammae*Kr))))));//Reaction rate for fluidized bed from Eqn.(14)
+XA=1-exp(-x*Kf);//Conversion of oxygen from Eqn.(42)
+CAbar=(CAi*XA*uo)/(Kr*Lm*(1-ephsilonmf));//Average concentration of oxygen from Eqn.(43)
+tou=rhob*dpbar*10^-6*a/(2*kbar*CAbar);//Time for complete reaction from Eqn.(9)
+y=tbar/tou;//Term tbar/tou
+XBbar=3*y-6*y^2+6*y^3*(1-exp(-1/y));//Average conversion of ZnS from Eqn.(22)
+
+
+//(c) For other feed rates of solids
+F1=[2;2.5;3;3.5];//Various feed rates of solids in kg/s
+n=length(F1)
+i=1;
+Krguess1=2;//Guess value of Kr
+while i<=n
+ tbar1(i)=At*Lm*(1-ephsilonm)*rhosbar/F1(i);//Mean residence time of solids
+ function[fn]=solver_func1(Kr)//Function defined for solving the system
+ Kf1=gammab*Kr+1/((1/Kbc)+(1/(gammac*Kr+1/((1/Kce)+(1/(gammae*Kr))))));//Reaction rate for fluidized bed from Eqn.(14)
+ XA1=1-exp(-x*Kf1);//Conversion of oxygen from Eqn.(42)
+ CAbar1=(CAi*XA1*uo)/(Kr*Lm*(1-ephsilonm));//Average concentration of oxygen from Eqn.(43)
+ tou1=rhob*dpbar*10^-6*a/(2*kbar*CAbar1);//Time for complete reaction from Eqn.(9)
+ y1(i)=tbar1(i)/tou1;//Term tbar/tou
+ XBbar1(i)=3*y1(i)-6*y1(i)^2+6*y1(i)^3*(1-exp(-1/y1(i)));//Average conversion of ZnS from Eqn.(22)
+ //Step 3. Material balance of both streams
+ fn=(F1(i)/mB)*XBbar1(i)-(At*uo*CAi*XA1/a);//From Eqn.(44b)
+ endfunction
+ [Kr1(i)]=fsolve(Krguess1,solver_func1,1E-6);//Using inbuilt function fsolve for solving Eqn.(23) for tou
+ Kf1(i)=gammab*Kr1(i)+1/((1/Kbc)+(1/(gammac*Kr1(i)+1/((1/Kce)+(1/(gammae*Kr1(i)))))));//Reaction rate for fluidized bed from Eqn.(14)
+ XA1(i)=1-exp(-x*Kf1(i));//Conversion of oxygen from Eqn.(42)
+ CAbar1(i)=(CAi*XA1(i)*uo)/(Kr1(i)*Lm*(1-ephsilonmf));//Average concentration of oxygen from Eqn.(43)
+ tou1(i)=rhob*dpbar*10^-6*a/(2*kbar*CAbar1(i));//Time for complete reaction from Eqn.(9)
+ y1(i)=tbar1(i)/tou1(i);//Term tbar/tou
+ XBbar1(i)=3*y1(i)-6*y1(i)^2+6*y1(i)^3*(1-exp(-1/y1(i)));//Average conversion of ZnS from Eqn.(22)
+ i=i+1;
+end
+
+//OUTPUT
+printf('\nExtreme Calculation');
+printf('\n\tDiameter of tube with all its internals:%fm',dt);
+printf('\nThree step procedure');
+printf('\n\tConversion of ZnS:%f',XBbar);
+printf('\nFor other feed rates of solids');
+printf('\n\tFeed(kg/s)\ttbar(s)\t\tXBbar/XA\tKrbar(s^-1)\tCAbar/CAi\ttou(s)\t\tXA\t\tXB');
+i=1;
+while i<=n
+ mprintf('\n\t%f\t%f\t%f\t%f\t%f\t%f\t%f\t%f',F1(i),tbar1(i),XBbar1(i)/XA1(i),Kr1(i),CAbar1(i)/CAi,tou1(i),XA1(i),XBbar1(i));
+ i=i+1;
+end
+
+//====================================END OF PROGRAM ====================================================== \ No newline at end of file