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author | prashantsinalkar | 2017-10-10 12:27:19 +0530 |
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committer | prashantsinalkar | 2017-10-10 12:27:19 +0530 |
commit | 7f60ea012dd2524dae921a2a35adbf7ef21f2bb6 (patch) | |
tree | dbb9e3ddb5fc829e7c5c7e6be99b2c4ba356132c /3774/CH7/EX7.1/Ex7_1.sce | |
parent | b1f5c3f8d6671b4331cef1dcebdf63b7a43a3a2b (diff) | |
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diff --git a/3774/CH7/EX7.1/Ex7_1.sce b/3774/CH7/EX7.1/Ex7_1.sce new file mode 100644 index 000000000..bbd4ed075 --- /dev/null +++ b/3774/CH7/EX7.1/Ex7_1.sce @@ -0,0 +1,100 @@ +// exa 7.1 Pg 195 +clc;clear;close; + +// Given Data +P=20;// kW +N=240;// rpm +tau_s=45;// MPa +tau_b=30;// MPa +sigma_b=60;// MPa +sigma_cs=2*tau_s;// MPa +tau_ci=15;// MPa +//Tmax=1.25*Tm +mu=0.15;// coefficient of friction + +//SHAFT DIAMETER +// P= 2*%pi*N*Tm/60/1000 +Tm=P/(2*%pi*N/60/1000);// N.m +Tmax=1.25*Tm;// N.m +// %pi*d**3*tau_s/16= Tmax +d=(Tmax/(%pi*tau_s/16)*1000)**(1/3);// mm +printf('shaft diameter = %.2f mm. Use d = 50 mm.',d) +d=50;// mm + +// HUB DIAMETER +// Tmax=%pi/16*((d1**4-d**4)/d1)*tau_h +tau_h=tau_ci;// MPa +//d1*(Tmax/(%pi/16)/tau_h)-d1**4=d**4 -- eqn(1) +Tmax=Tmax*1000;// N.mm +p=[1 0 0 -Tmax/(%pi*tau_h/16) -d**4] ;// polynomial coefficients from eqn(1) +d1=roots(p);// roots of poly +d1=d1(1);// mm (taking +ve value) +d1=100;// mm (empirically adopted) +t1=(d1-d)/2;// mm (thickness of hub) +printf('\n thickness of hub = %.f mm',t1) +d4=d+t1;// mm (diameter of recess in flanges) +printf('\n diameter of recess in flanges = %.f mm',d4) +d3=4*d;// mm (outside diameter of protecting flange) +printf('\n outside diameter of protecting flange = %.f mm',d3) + +// Hub length +b=d/4;// mm (width of key) +l=1.5*d;// mm (length of key) +printf('\n width of key = %.1f mm. Use b = 15 mm',b) +b=15;// mm +printf('\n length of key = %.f mm.',l) +t=b;// mm (thickness for square key) +printf('\n thickness for square key = %.f mm',t) +printf('\n Hub length = %.f mm',l) + +//Number of bolts +n=floor(4*d/150+3);// no. of bolts +printf('\n Number of bolts = %.f',n) + +// Bolt diameter +r2=1.5*d;// mm +F=Tmax/r2/n;// N +//%pi/4*db**2*tau_b=F +db=sqrt(F/(%pi/4*tau_b));// mm +printf('\n Bolt diameter = %.2f mm. Use db=12 mm',db) +bolt_dia=db;//mm + +// Bolt diameter based on Tensile load +r3=d3/2;// mm +r4=d4/2;// mm +rf=2/3*((r3**3-r4**3)/(r3**2-r4**2));// mm +//Tmax=n*mu*Pi*rf;// N +Pi=Tmax/(n*mu*rf);// N +// Pi=%pi/4*db**2*sigma_t +sigma_t=sigma_b;// MPa +db=sqrt(Pi/(%pi/4*sigma_t));// mm +printf('\n Bolt diameter (based on Tensile load) = %.1f mm. Use db=15 mm',db) +db=15;// mm (adopted) + +// Flange thickness +t2=0.5*t1+6;// mm (empirically) +printf('\n Flange thickness = %.1f mm. Use t=20 mm',t2) +t2=20;// mm (adopted) +//F=n*db*t2*sigma_c +sigma_ci=F/n/db/t2;// MPa +//2*%pi*d1**2*tau*t2/4=Tmax +tau=Tmax/(2*%pi*d1**2*t2/4);// MPa +printf('\n permissible bearing stress in flange = %.2f MPa < 30 MPa',sigma_ci) +printf('\n shearing of the flange at the junction with hub = %.2f MPa < 15 MPa.',tau) +printf(' Values are acceptable.') + +// Check for crushing of bolt +//n*db*t2*sigma_cb*d2/2=Tmax +d2=d1+d;// mm +db=bolt_dia;//mm +sigma_cb=Tmax/(n*db*t2*d2/2);// MPa +printf('\n permissible crushing strength of bolts = %.1f MPa < 60 MPa.',sigma_cb) +printf(' Hence design is safe.') + +// Thickness of protecting flange +t3=0.5*t2;// mm +printf('\n Thickness of protecting flange = %.f mm', t3) +// Hub overlap +ho=3;// mm (min) +printf('\n Hub overlap = %.f mm (min)',ho) +//Note - Answer for **Bolt diameter based on Tensile load** is calculated wrong in the textbook(error in Pi calculation). |