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{
"metadata": {
"name": "chapter 16 som.ipynb"
},
"nbformat": 3,
"nbformat_minor": 0,
"worksheets": [
{
"cells": [
{
"cell_type": "heading",
"level": 1,
"metadata": {},
"source": [
"Chapter 16:Riveted Joints"
]
},
{
"cell_type": "heading",
"level": 2,
"metadata": {},
"source": [
"Problem 16.1,Page no.366"
]
},
{
"cell_type": "code",
"collapsed": false,
"input": [
"import math\n",
"\n",
"#Initilization of variables\n",
"\n",
"t=1 #cm #thickness of plates\n",
"sigma_t=150 #MPa #Working stress\n",
"sigma_c=212.5 #MPa #crushing stress\n",
"sigma_s=94.5 #MPa #shearing stress\n",
"\n",
"#Calculation (Part-1)\n",
"\n",
"#P_s=pi*4**-1*d**2*sigma_s #N #Shearing strength\n",
"#After substituting values and further simplifying we get\n",
"#P_s=pi*4**-1*d**2*94.5*10**6 #N \n",
"\n",
"#P_c=d*t*sigma_c #N #crushing strength\n",
"#After substituting values and further simplifying we get\n",
"#P_c=d*1*10**-2*212.5*10**6 #N \n",
"\n",
"#P_t=(p-d)*t*sigma_t #N #Strength of plate in tearing\n",
"#After substituting values and further simplifying we get\n",
"#P_t=(p-d)*1*10**-2*150*10**6\n",
"\n",
"#Now comparing strengths \n",
"#P_s=P_c \n",
"#pi*4**-1*d**2*94.5*10**6=d*1*10**-2*212.5*10**6\n",
"d=1*10**-2*212.5*10**6*(pi*4**-1*94.5*10**6)**-1 #m #Diameter of rivet\n",
"\n",
"#Now comparing strengths \n",
"#P_t=P_c\n",
"#(p-d)*1*10**-2*150*10**6=d*1*10**-2*212.5*10**6\n",
"#Afte further simplifying equation we get\n",
"#(p-d)=1.4166*d\n",
"p=(1.4166*d+d) #m #Pitch length of rivet\n",
"\n",
"P=p*sigma_t*10**6*t*10**-2 #N #Strength of solid plate #Answer for strength of solid plate is incorrect in textbook \n",
"\n",
"rho=(p-d)*p**-1*100 #Efficiency of the joint #Notification has been changed\n",
"\n",
"#Calculation (Part-2)\n",
"\n",
"#P_s=2*pi*4**-1*d**2*sigma_s #N #Shearing strength\n",
"#After substituting values and further simplifying we get\n",
"#P_s=2*pi*4**-1*d**2*94.5*10**6 #N \n",
"\n",
"#P_c=2*d*t*sigma_c #N #crushing strength\n",
"#After substituting values and further simplifying we get\n",
"#P_c=2*d*1*10**-2*212.5*10**6 #N \n",
"\n",
"#P_t=(p-d)*t*sigma_t #N #Strength of plate in tearing\n",
"#After substituting values and further simplifying we get\n",
"#P_t=(p-d)*1*10**-2*150*10**6\n",
"\n",
"#Now comparing strengths \n",
"#P_s=P_c \n",
"#2*pi*4**-1*d**2*94.5*10**6=2*d*1*10**-2*212.5*10**6\n",
"d=1*10**-2*212.5*10**6*(pi*4**-1*94.5*10**6)**-1 #m #Diameter of rivet\n",
"\n",
"#Now comparing strengths \n",
"#P_t=P_c\n",
"#(p-d)*1*10**-2*150*10**6=2*d*1*10**-2*212.5*10**6\n",
"#Afte further simplifying equation we get\n",
"#(p-d)=2.833*d\n",
"p_1=(2.833*d+d) #m #Pitch length of rivets in shearing strength of plate #Notification for pitch length has been changed\n",
"\n",
"rho_2=(p_1-d)*p_1**-1*100 #Efficiency of the joint #Notification has been changed\n",
"\n",
"#Result \n",
"print\"The Efficiency of joint in single rivet is\",round(rho,2),\"%\"\n",
"print\"The Efficiency of joint in double rivet is\",round(rho_2,2),\"%\""
],
"language": "python",
"metadata": {},
"outputs": [
{
"output_type": "stream",
"stream": "stdout",
"text": [
"The Efficiency of joint in single rivet is 58.62 %\n",
"The Efficiency of joint in double rivet is 73.91 %\n"
]
}
],
"prompt_number": 29
},
{
"cell_type": "heading",
"level": 2,
"metadata": {},
"source": [
"Problem 16.2,Page no.367"
]
},
{
"cell_type": "code",
"collapsed": false,
"input": [
"import math\n",
"\n",
"#Initilization of variables\n",
"\n",
"p=7.5 #cm #Pitch of rivets\n",
"t=1.5 #cm #Thickness of plate\n",
"d=2.5 #cm #diameter of rivets\n",
"sigma_t=400 #MPa #Working stress\n",
"sigma_c=640 #MPa #crushing stress\n",
"sigma_s=320 #MPa #shearing stress\n",
"n=2 #No. of rivets\n",
"\n",
"#Calculation\n",
"\n",
"P_t=(p-d)*t*10**-4*sigma_t*10**6*10**-3 #N #Strength of plate in tearing\n",
"P_s=n*pi*4**-1*d**2*10**-4*sigma_s*10**6*10**-3 #N #Shearing strength\n",
"P_c=n*d*t*10**-4*sigma_c*10**6*10**-3 #N #crushing strength\n",
"\n",
"#Thus Minimum force that will rapture the joint is least of P_t,P_s,P_c i.e P_t\n",
"\n",
"#Result\n",
"print\"Minimum force that will rapture the joint is\",round(P_t,2),\"N\""
],
"language": "python",
"metadata": {},
"outputs": [
{
"output_type": "stream",
"stream": "stdout",
"text": [
"Minimum force that will rapture the joint is 300.0 N\n"
]
}
],
"prompt_number": 39
},
{
"cell_type": "heading",
"level": 2,
"metadata": {},
"source": [
"Problem 16.3,Page no.367"
]
},
{
"cell_type": "code",
"collapsed": false,
"input": [
"import math\n",
"\n",
"#Initilization of variables\n",
"\n",
"d_1=2 #cm #Diameter of rivets\n",
"p_1=6 #cm #Pitch of rivet\n",
"d_2=3 #cm #Diameter of rivet\n",
"p_2=8 #cm #Pitch of rivet\n",
"sigma_t=120 #MPa #Working stress\n",
"sigma_c=160 #MPa #crushing stress\n",
"sigma_s=90 #MPa #shearing stress\n",
"t=1.2 #cm #thickness of plate\n",
"n=2 #No. of rivets\n",
"\n",
"#Calculation (part-1)\n",
"\n",
"P_t=(p_1-d_1)*t*10**-4*sigma_t*10**6 #N #Strength of plate in tearing\n",
"P_s=n*pi*4**-1*d_1**2*10**-4*sigma_s*10**6 #N #Shearing strength\n",
"P_c=n*d_1*t*10**-4*sigma_c*10**6 #N #crushing strength\n",
"P=p_1*t*10**-4*sigma_t*10**6 #N #Strength of solid per pitch length\n",
"\n",
"rho_1=P_s*(P)**-1*100 #% #Efficiency of the joint\n",
"\n",
"#Calculation (part-2)\n",
"\n",
"P_t_2=(p_2-d_2)*t*10**-4*sigma_t*10**6 #N #Strength of plate in tearing\n",
"P_s_2=n*pi*4**-1*d_2**2*10**-4*sigma_s*10**6 #N #Shearing strength\n",
"P_c_2=n*d_2*t*10**-4*sigma_c*10**6 #N #crushing strength\n",
"P_2=p_2*t*10**-4*sigma_t*10**6 #N #Strength of solid per pitch length\n",
"\n",
"rho_2=P_t_2*(P_2)**-1*100 #% #Efficiency of the joint\n",
"\n",
"#Result\n",
"print\"First joint has higher Efficiency i.e\",round(rho_1,2),\"% than second joint\""
],
"language": "python",
"metadata": {},
"outputs": [
{
"output_type": "stream",
"stream": "stdout",
"text": [
"First joint has higher Efficiency i.e 65.45 % than second joint\n"
]
}
],
"prompt_number": 60
},
{
"cell_type": "heading",
"level": 2,
"metadata": {},
"source": [
"Problem 16.4,Page no.368"
]
},
{
"cell_type": "code",
"collapsed": false,
"input": [
"import math\n",
"\n",
"#Initilization of variables\n",
"\n",
"t=18 #mm #thickness of plates\n",
"sigma_t=100 #MPa #Tensile stress #Notification has been changed\n",
"sigma_s=70 #MPa #Shearing stress #Notification has been changed\n",
"\n",
"#Calculations\n",
"\n",
"d=6*t**0.5 #mm #Diameter of rivet #Answer is in correct in textbook\n",
"s=pi*4**-1*d**2*10**-6*sigma_s*10**6 #N #Strength of one rivet in single shear #Answer is in correct in textbook\n",
"\n",
"#Consider strip of joint equal to pitch p\n",
"\n",
"#S_1=(p-d)*t*10**-3*sigma_t*10**6 #Strength of plate against tearing along 1-1\n",
"#After substituting values and further simplifying we get\n",
"#S_1=1800*p-45900 (Equation 1)\n",
" \n",
"#S_2=(p-d)*t*10**-3*sigma_t*10**6+s #Strength of plate against tearing along 1-1\n",
"#After substituting values and further simplifying we get\n",
"#S_1=1800*p-56050.64 (Equation 2)\n",
"\n",
"#But the value of Equation 2 is smaller than Equation 1\n",
"\n",
"#Strength of rivets in single shear is\n",
"S=4*s\n",
"\n",
"#Equating Equation 2 to shearing value\n",
"#1800*p-56050.64=S\n",
"p=(S+56050.64)*18000**-1 #cm #Pitch of rivet\n",
"\n",
"#Result\n",
"print\"Diameter of rivets is\",round(d,2),\"mm\"\n",
"print\"Pitch of rivet is\",round(p,2),\"cm\""
],
"language": "python",
"metadata": {},
"outputs": [
{
"output_type": "stream",
"stream": "stdout",
"text": [
"35625.6606917\n",
"Diameter of rivets is 25.46 mm\n",
"Pitch of rivet is 11.03 cm\n"
]
}
],
"prompt_number": 77
},
{
"cell_type": "heading",
"level": 2,
"metadata": {},
"source": [
"Problem 16.5,Page no.369"
]
},
{
"cell_type": "code",
"collapsed": false,
"input": [
"import math\n",
"\n",
"#Initilization of variables\n",
"\n",
"t=12 #mm #Thickness of plate\n",
"d=24 #mm #Diameter of rivets\n",
"sigma_t=120 #MPa #stress in tension\n",
"sigma_s=200 #MPa #stress in double shear\n",
"sigma_b=200 #MPa #stress in Bearing\n",
"n=1 #No. of rivet\n",
"\n",
"#Calculation\n",
"\n",
"#P_t=(p-d)*t*10**-4*sigma_t*10**6 #N #Strength of plate in tearing\n",
"#After further simplifying we get\n",
"#P_t=(p-24)*14400 #N \n",
"\n",
"P_s=n*pi*4**-1*d**2*10**-6*sigma_s*10**6 #N #Shearing strength of rivet in double shear\n",
"\n",
"P_b=n*d*10**-3*t*10**-3*sigma_b*10**6 #N #Bearing strength per pitch length\n",
"\n",
"#Now Equating P_t to P_s or P_b whichever is small\n",
"#(p-24)*14400=P_b\n",
"p=P_b*14400**-1+24*10**-1 #cm #Pitch of rivet\n",
"p_min=2.5*d*10**-1 #cm #Minimum pitch\n",
"\n",
"#Now adopting 6.4 cm pitch\n",
"\n",
"rho=(p-d*10**-1)*p**-1*100\n",
"\n",
"#Result\n",
"print\"Pitch of rivet is\",round(p,2),\"cm\"\n",
"print\"Efficiency of joint is\",round(rho,2),\"%\""
],
"language": "python",
"metadata": {},
"outputs": [
{
"output_type": "stream",
"stream": "stdout",
"text": [
"Pitch of rivet is 6.4 cm\n",
"Efficiency of joint is 62.5 %\n"
]
}
],
"prompt_number": 90
},
{
"cell_type": "heading",
"level": 2,
"metadata": {},
"source": [
"Problem 16.6,Page no.370"
]
},
{
"cell_type": "code",
"collapsed": false,
"input": [
"import math\n",
"\n",
"#Initilization of variables\n",
"\n",
"t=12 #mm #thickness of plate\n",
"d=18 #mm #Diameter of rivet\n",
"p=8 #cm #pitch of rivet\n",
"sigma_t=460 #MPa #Tensile stress\n",
"sigma_s=320 #MPa #shearing stress\n",
"sigma_b=640 #MPa #bearing stress\n",
"n=2 #No. of rivet\n",
"\n",
"#Calculation\n",
"\n",
"P_t=(p-d*10**-1)*t*10**-1*10**-4*sigma_t*10**6 #N #Strength of plate in tearing\n",
"P_s=n*2*pi*4**-1*d**2*10**-6*sigma_s*10**6 #N #Shearing strength of rivet pr pitch length\n",
"P_b=n*d*10**-3*t*10**-3*sigma_b*10**6 #N #Bearing strength per pitch length\n",
"\n",
"#The joint will fail at a pull of P_b\n",
"\n",
"S=p*t*sigma_t*10**6*10**-5 #N #strength of solid plate\n",
"rho=P_b*S**-1*100 #Efficiency of joint\n",
"\n",
"#Result\n",
"print\"Pull per pitch length at which joint will fail is\",round(P_b,2),\"N\""
],
"language": "python",
"metadata": {},
"outputs": [
{
"output_type": "stream",
"stream": "stdout",
"text": [
"Pull per pitch lenght at which joint will fail is 276480.0 N\n"
]
}
],
"prompt_number": 102
},
{
"cell_type": "heading",
"level": 2,
"metadata": {},
"source": [
"Problem 16.7,Page no.370"
]
},
{
"cell_type": "code",
"collapsed": false,
"input": [
"import math\n",
"\n",
"#Initilization of variables\n",
"\n",
"W=270 #KN #Load \n",
"t=14 #mm #thickness of plate\n",
"b=20 #cm #width of plate\n",
"d=20 #mm #diameter of rivet\n",
"sigma_s=70 #MPa #shear stress\n",
"sigma_b=190 #MPa #stress in bearing\n",
"sigma_t=110 #MPa #stress in tensile\n",
"\n",
"#Calculation\n",
"\n",
"S_1=1.75*pi*4**-1*b**2*10**-4*sigma_s*10**6 #strength of one rivet in double shear\n",
"S_2=20*10**-3*t*10**-3*sigma_b*10**6\n",
"\n",
"n=W*10**3*S_1**-1\n",
"\n",
"#Adopt 7 rivets\n",
"\n",
"#The plates may tear along section 1-1\n",
"W_1=(20-4)*10**-2*t*10**-3*sigma_t*10**6 #N #Permissible Load\n",
"\n",
"#The plates may tear along section 2-2,at the same time shearing the 4 rivets along 1-1 \n",
"W_2=(20-2*2)*10**-2*t*10**-3*sigma_t*10**6+2*S_1 #N #Permissible Load\n",
"\n",
"#The plates may tear along section 3-3,at the same time shearing the rivets along 1-1 and 2-2\n",
"W_3=(20-3*2)*10**-2*t*10**-3*sigma_t*10**6+4*S_1 #N #Permissible Load\n",
"\n",
"W_s=7*S_1 #N #Load to shear all the rivets \n",
"W_c=7*S_2 #N #Load to crush all the rivets\n",
"\n",
"W_4=b*10**-2*t*10**-3*sigma_t*10**6 #N #Load carried by solid plate\n",
"\n",
"rho=W_1*W_4**-1*100 #% #Efficiency of joint\n",
" \n",
"#Result\n",
"print\"Efficiency of joint is\",round(rho,2),\"%\""
],
"language": "python",
"metadata": {},
"outputs": [
{
"output_type": "stream",
"stream": "stdout",
"text": [
"Efficiency of joint is 80.0 %\n"
]
}
],
"prompt_number": 131
},
{
"cell_type": "heading",
"level": 2,
"metadata": {},
"source": [
"Problem 16.8,Page no.371"
]
},
{
"cell_type": "code",
"collapsed": false,
"input": [
"import math\n",
"\n",
"#Initilization of variables\n",
"\n",
"D=1.5 #cm #Diameter of boiler\n",
"rho=75 #% #Efficiency of joint\n",
"sigma_t=85 #MPa #stress in tension\n",
"sigma_s=70 #MPa #stress in shear\n",
"P=1 #MPa #Steam Pressure #Notification has been changed\n",
"\n",
"#Calculation\n",
"\n",
"t=P*10**6*D*(2*sigma_t*10**6*rho*10**-2)**-1*100\n",
"\n",
"#Adopt 12 mm thickness of plate\n",
"t_1=12 #mm \n",
"d=6*t_1**0.5\n",
"\n",
"#Adopt 21 mm diameter of rivet\n",
"d_1=21 #mm\n",
"\n",
"#P_t=(p-d_1*10**-1)*t*10**-1*10**-4*sigma_t*10**6 #N #Strength of plate in tearing\n",
"#After substituting values and further simplifying we get\n",
"#P_t=(p-2.1)*10200 #N \n",
"\n",
"P_s=1.875*pi*4**-1*d_1**2*10**-6*2*sigma_s*10**6\n",
"\n",
"#(p-d_1*10**-1)*10200=P_s\n",
"p=P_s*10200**-1+d_1*10**-1\n",
"\n",
"#Result\n",
"print\"pitch of plate is\",round(p,2),\"cm\""
],
"language": "python",
"metadata": {},
"outputs": [
{
"output_type": "stream",
"stream": "stdout",
"text": [
"pitch of plate is 11.01 cm\n"
]
}
],
"prompt_number": 111
}
],
"metadata": {}
}
]
}
|