// percentage of rework //page no 103 clear clc; x=41.283; r=0.280; k=20; ucl=2.07; //Upper specification limit USL lcl=2.03 ; //Lower specification limit LSL A2 = 0.73; d2 = 2.059; D3 = 0.0; D4 = 2.28; X1=x/k; R1=r/k; //a) Control limit for R – chart ucl1 = D4*R1; lcl1 = D3*R1; cl1=R1; mprintf("\nControl limit for R – chart\n ucl = %.2f ",ucl1); mprintf("\nlcl = %.2f ",lcl1); mprintf("\nCL = %.2f ",cl1); //Control limits for X – chart ucl2=X1+A2*R1; lcl2=2.05393; cl2=X1; mprintf("\nControl limit for X – chart\n ucl = %.2f ",ucl2); mprintf("\nlcl = %.2f ",lcl2); mprintf("\nCL = %.2f ",cl2); //(b) Process Capability cl3=X1; sd=R1/d2; pc=6*sd mprintf("\n Process Capability = %.2f ",pc); //(d) UNTL (upper natural tolerance limit) UNTL = X1 + 3*sd; LNTL = X1 - 3*sd; USL = 2.07; LSL = 2.03; z=(USL-X1)/sd p=0.8051*100 //The probability from the tables for z rw=100-p; mprintf("\n Therefore the rework is = %.2f percent]",rw);