From b1f5c3f8d6671b4331cef1dcebdf63b7a43a3a2b Mon Sep 17 00:00:00 2001 From: priyanka Date: Wed, 24 Jun 2015 15:03:17 +0530 Subject: initial commit / add all books --- 3257/CH9/EX9.1/Ex9_1.sce | 12 ++++++++++++ 3257/CH9/EX9.1/Ex9_1.txt | 4 ++++ 3257/CH9/EX9.2/Ex9_2.sce | 17 +++++++++++++++++ 3257/CH9/EX9.2/Ex9_2.txt | 5 +++++ 3257/CH9/EX9.5/Ex9_5.sce | 21 +++++++++++++++++++++ 3257/CH9/EX9.5/Ex9_5.txt | 5 +++++ 3257/CH9/EX9.6/Ex9_6.sce | 34 ++++++++++++++++++++++++++++++++++ 3257/CH9/EX9.6/Ex9_6.txt | 9 +++++++++ 8 files changed, 107 insertions(+) create mode 100755 3257/CH9/EX9.1/Ex9_1.sce create mode 100755 3257/CH9/EX9.1/Ex9_1.txt create mode 100755 3257/CH9/EX9.2/Ex9_2.sce create mode 100755 3257/CH9/EX9.2/Ex9_2.txt create mode 100755 3257/CH9/EX9.5/Ex9_5.sce create mode 100755 3257/CH9/EX9.5/Ex9_5.txt create mode 100755 3257/CH9/EX9.6/Ex9_6.sce create mode 100755 3257/CH9/EX9.6/Ex9_6.txt (limited to '3257/CH9') diff --git a/3257/CH9/EX9.1/Ex9_1.sce b/3257/CH9/EX9.1/Ex9_1.sce new file mode 100755 index 000000000..595450590 --- /dev/null +++ b/3257/CH9/EX9.1/Ex9_1.sce @@ -0,0 +1,12 @@ +// chip dimensions in grinding +clc +D = 150 // diameter in mm +d = 0.03 // depth in mm +C = 3 // per mm^2 +r = 12 // radius in mm +v = 0.4 // velocity in m/sec +V = 25 // velocity in m/sec +printf("\n Example 9.1") +l = sqrt(D*d) +t = sqrt((4*v/(V*C*r))*sqrt(d/D)) +printf("\n Length of chip is %.2f mm. \n Thickness of chip is %.3f mm.",l,t) diff --git a/3257/CH9/EX9.1/Ex9_1.txt b/3257/CH9/EX9.1/Ex9_1.txt new file mode 100755 index 000000000..a93e78b20 --- /dev/null +++ b/3257/CH9/EX9.1/Ex9_1.txt @@ -0,0 +1,4 @@ + + Example 9.1 + Length of chip is 2.12 mm. + Thickness of chip is 0.005 mm. \ No newline at end of file diff --git a/3257/CH9/EX9.2/Ex9_2.sce b/3257/CH9/EX9.2/Ex9_2.sce new file mode 100755 index 000000000..c2e7ff0a7 --- /dev/null +++ b/3257/CH9/EX9.2/Ex9_2.sce @@ -0,0 +1,17 @@ +// Forces in surface grinding +clc +d = 0.04 // depth of cut in mm +D = 200 // diameter in mm +N = 3600 // Rotation in rpm +w = 20 // width of cut in mm +v = 1200 // velocity in mm/min +u = 41 // specific energy in W-s/mm^3 +x = 0.3 // fractional increase +printf("\n Example 9.2") +mrr = d*w*v*10 +power = u*mrr/60 +T = power/(2*%pi*N/60) +F_c = T/(D*1e-3/2) +F_n = (1+x)*F_c + +printf("\n\n Forces in surface grinding are as: \n F_c:%d N \t F_n: %d N",F_c, F_n) diff --git a/3257/CH9/EX9.2/Ex9_2.txt b/3257/CH9/EX9.2/Ex9_2.txt new file mode 100755 index 000000000..e38ff4ce5 --- /dev/null +++ b/3257/CH9/EX9.2/Ex9_2.txt @@ -0,0 +1,5 @@ + + Example 9.2 + + Forces in surface grinding are as: + F_c:174 N F_n: 226 N \ No newline at end of file diff --git a/3257/CH9/EX9.5/Ex9_5.sce b/3257/CH9/EX9.5/Ex9_5.sce new file mode 100755 index 000000000..556a76228 --- /dev/null +++ b/3257/CH9/EX9.5/Ex9_5.sce @@ -0,0 +1,21 @@ +// Machining time in electrochemical machining vs. drilling + +clc +d = 12 // hole diameter in mm +I = 5 // current density in A/mm^2 +C = 1.5 // material constant in mm^3/A-min +neeta = 0.92 // efficiency +depth = 15 // depth of hole in mm +N = 325 // rotation in rpm +f1 = 0.15 // feed in mm/rev + +printf("\n Example 9.5") +f = C*I*neeta // feed rate +T_e = depth/f // time by electrochemical machining +f_rate = N*f1 +T_d = depth/f_rate// time by drilling +t_ratio = T_d/T_e +printf("\n Machining time in electrochemical is %.2f min.",T_e) +printf("\n Machining time in drilling is %.2f min.",T_d) // answer in boook is 0.030 +printf("\n Machining time in drilling is %d %% of ECM. ",t_ratio*100) + diff --git a/3257/CH9/EX9.5/Ex9_5.txt b/3257/CH9/EX9.5/Ex9_5.txt new file mode 100755 index 000000000..0bf1a4282 --- /dev/null +++ b/3257/CH9/EX9.5/Ex9_5.txt @@ -0,0 +1,5 @@ + + Example 9.5 + Machining time in electrochemical is 2.17 min. + Machining time in drilling is 0.31 min. + Machining time in drilling is 14 % of ECM. \ No newline at end of file diff --git a/3257/CH9/EX9.6/Ex9_6.sce b/3257/CH9/EX9.6/Ex9_6.sce new file mode 100755 index 000000000..417ccf540 --- /dev/null +++ b/3257/CH9/EX9.6/Ex9_6.sce @@ -0,0 +1,34 @@ + +//Machining time in electrical discharge machining vs drilling +clc +d = 12.5 // hole diameter in mm +I = 100 // current density in A/mm^2 for EDM +I1 = 5 // current density in A/mm^2 for ECM +h = 20 // depth in mm +C = 1.5 +neeta = 0.92 // efficiency +depth = 15 // depth of hole in mm +N = 325 // rotation in rpm +f1 = 0.15 // feed in mm/rev +T_m = 1873.15 // melting point of titanium in K +t_m = 1373.15 // melting point of electrode in K +printf("\n Example 9.6") +printf("\n\n Part A:") +T_w = T_m -273.15 // melting point in Celsius +mrr = 4e4*I*T_w^(-1.23) +v = %pi/4*d^2*h +t = v/mrr // time by EDM +f = C*I1*neeta // feed rate +T_e = depth/f // time by electrochemical machining +f_rate = N*f1 +T_d = depth/f_rate// time by drilling +t_edm_ecm = t/T_e // Time ratio between EDM and ECM +t_edm_d = t/T_d // Time ratio between EDM and drilling +printf("\n Machining time for EDM is %.1f min.",t) +printf("\n This time is %.2f time of that for ECM. ",t_edm_ecm) // Answer in book is 2.35 time +printf("\n This time is %.2f time of that for drilling. ",t_edm_d) // Answer in book is 11.3 times +printf("\n Part B:") +t_t = t_m - 273.15 +W_t = 1.1e4*I*t_t^(-2.38) +printf("\n Wear rate of electrode is %.3f mm^3/min.",W_t) + diff --git a/3257/CH9/EX9.6/Ex9_6.txt b/3257/CH9/EX9.6/Ex9_6.txt new file mode 100755 index 000000000..56374acc0 --- /dev/null +++ b/3257/CH9/EX9.6/Ex9_6.txt @@ -0,0 +1,9 @@ + + Example 9.6 + + Part A: + Machining time for EDM is 5.4 min. + This time is 2.46 time of that for ECM. + This time is 17.41 time of that for drilling. + Part B: + Wear rate of electrode is 0.064 mm^3/min. \ No newline at end of file -- cgit