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+{
+ "cells": [
+ {
+ "cell_type": "markdown",
+ "metadata": {},
+ "source": [
+ "# Chapter 4 - Design Against Fluctuating Load"
+ ]
+ },
+ {
+ "cell_type": "markdown",
+ "metadata": {},
+ "source": [
+ "## exa 4.1 Pg 102"
+ ]
+ },
+ {
+ "cell_type": "code",
+ "execution_count": 3,
+ "metadata": {
+ "collapsed": false
+ },
+ "outputs": [
+ {
+ "name": "stdout",
+ "output_type": "stream",
+ "text": [
+ " for stepped plate under tension, Kt=1.75 for r/d = 0.000 & D/d = 1.00 \n",
+ "\n",
+ " for finite width plate under tension with a hole, Kt=2.42 for d0/w = 0.00\n",
+ "\n",
+ " Thickness of plate = 6.05 mm or 6 mm\n"
+ ]
+ }
+ ],
+ "source": [
+ "## Given data\n",
+ "P=6## kN\n",
+ "#dimensions of plate\n",
+ "r=5##mm\n",
+ "d=40##mm\n",
+ "D=50##mm\n",
+ "d0=10##mm\n",
+ "w=40##mm\n",
+ "Sut=200##MPa\n",
+ "n=2.5## factor of safety\n",
+ "\n",
+ "#Fillet - \n",
+ "rBYd=r/d#\n",
+ "DBYd=D/d#\n",
+ "Kt=1.75## factor\n",
+ "print ' for stepped plate under tension, Kt=%.2f for r/d = %.3f & D/d = %.2f '%(Kt,rBYd,DBYd)\n",
+ "\n",
+ "# Hole -\n",
+ "d0BYw=d0/w#\n",
+ "Kt=2.42## factor \n",
+ "print '\\n for finite width plate under tension with a hole, Kt=%.2f for d0/w = %.2f'%(Kt,d0BYw)\n",
+ "sigma_max_into_t = Kt*P/(w-d0)##N/mm sq.\n",
+ "\n",
+ "#Design stress\n",
+ "sigma_d = Sut/n## MPa\n",
+ "#putting sigma_max=sigma_d\n",
+ "t=sigma_max_into_t/sigma_d*1000## mm\n",
+ "print '\\n Thickness of plate = %.2f mm or %.f mm'%(t,t)"
+ ]
+ },
+ {
+ "cell_type": "markdown",
+ "metadata": {},
+ "source": [
+ "## exa 4.2 Pg 104"
+ ]
+ },
+ {
+ "cell_type": "code",
+ "execution_count": 13,
+ "metadata": {
+ "collapsed": false
+ },
+ "outputs": [
+ {
+ "name": "stdout",
+ "output_type": "stream",
+ "text": [
+ "\n",
+ " Diameter of axle = 1.0 mm\n"
+ ]
+ }
+ ],
+ "source": [
+ "from math import pi\n",
+ "# Given Data\n",
+ "rBYd=0.1#\n",
+ "DBYd=1.2#\n",
+ "P=3## kN\n",
+ "Syt=300##MPa\n",
+ "n=3## factor of safety\n",
+ "#dimensions of plate\n",
+ "l1=400##mm\n",
+ "l2=300##mm\n",
+ "l3=400##mm\n",
+ "\n",
+ "\n",
+ "sigma_d=Syt/n## MPa\n",
+ "Kt=1.65## factor for circular fillet radius member\n",
+ "Rp=P/2##kN (bearing reaction due to symmetry)\n",
+ "Mf=Rp*l1## kN.mm (bending moment at fillet)\n",
+ "Mc=P*(l1+l2+l3)/4## kN.mm (bending moment at centre)\n",
+ "\n",
+ "#Fillet\n",
+ "#sigma_max=Kt*32*Mf/(pi*d**3)\n",
+ "sigma_max_into_d_cube_1 = Kt*32*Mf*1000/pi\n",
+ "\n",
+ "\n",
+ "#Centre\n",
+ "#sigma_max=32*Mc/(pi*d**3)\n",
+ "sigma_max_into_d_cube_2 = Kt*32*Mf*1000/pi\n",
+ "sigma_max_into_d_cube=max(sigma_max_into_d_cube_1,sigma_max_into_d_cube_2)## (getting max)\n",
+ "\n",
+ "#putting sigma_max=sigma_d\n",
+ "t=(sigma_max_into_d_cube/sigma_d)**(1/3)## mm\n",
+ "print '\\n Diameter of axle = %.1f mm'%t"
+ ]
+ },
+ {
+ "cell_type": "markdown",
+ "metadata": {},
+ "source": [
+ "## exa 4.3 Pg 105"
+ ]
+ },
+ {
+ "cell_type": "code",
+ "execution_count": 5,
+ "metadata": {
+ "collapsed": false
+ },
+ "outputs": [
+ {
+ "name": "stdout",
+ "output_type": "stream",
+ "text": [
+ "\n",
+ " Endurance limit = 45.50 MPa\n"
+ ]
+ }
+ ],
+ "source": [
+ "# Given Data\n",
+ "Sut=440##MPa\n",
+ "d=25##mm\n",
+ "R=95/100## reliability\n",
+ "Kt=1.8## stress concentration factor\n",
+ "q=0.86## sensitivity factor\n",
+ "\n",
+ "Se_dash = 0.5*Sut## MPa\n",
+ "\n",
+ "# for machined surface\n",
+ "ka=0.82## surface finish factor\n",
+ "kb=0.85## size factor\n",
+ "kc=0.868## reliability factor\n",
+ "kd=1## temperature factor\n",
+ "ke=0.577## load factor\n",
+ "\n",
+ "Kf=1+q*(Kt-1)## fatigue strength factor\n",
+ "kf=1/Kf ## fatigue strength reduction factor\n",
+ "Se=ka*kb*kc*kd*ke*kf*Se_dash## (MPa) Endurance limit\n",
+ "print '\\n Endurance limit = %.2f MPa'%Se"
+ ]
+ },
+ {
+ "cell_type": "markdown",
+ "metadata": {},
+ "source": [
+ "## exa 4.4 Pg 105"
+ ]
+ },
+ {
+ "cell_type": "code",
+ "execution_count": 6,
+ "metadata": {
+ "collapsed": false
+ },
+ "outputs": [
+ {
+ "name": "stdout",
+ "output_type": "stream",
+ "text": [
+ "\n",
+ " Thickness of plate = 18.23 mm or 20 mm\n"
+ ]
+ }
+ ],
+ "source": [
+ "# Given Data\n",
+ "Sut=440##MPa\n",
+ "w=60##mm\n",
+ "d=12## mm\n",
+ "P=20## kN\n",
+ "q=0.8## sensitivity factor\n",
+ "R=90/100## reliability\n",
+ "n=2## factor of safety\n",
+ "\n",
+ "Kt=2.52## stress concentration factor\n",
+ "Se_dash = 0.5*Sut## MPa\n",
+ "# for hot rollednormalized condition\n",
+ "ka=0.67## surface finish factor\n",
+ "kb=0.85## size factor (assuming t<50 mm)\n",
+ "kc=0.897## reliability factor\n",
+ "kd=1## temperature factor\n",
+ "ke=0.9## load factor\n",
+ "dBYw=d/w# #(for circular hole)\n",
+ "\n",
+ "Kf=1+q*(Kt-1)## fatigue strength factor\n",
+ "kf=1/Kf ## fatigue strength reduction factor\n",
+ "Se=ka*kb*kc*kd*ke*kf*Se_dash## (MPa) Endurance limit\n",
+ "sigma_d=Se/n## MPa (design stress)\n",
+ "# sigma_max=P/(w-d)/t\n",
+ "sigma_max_into_t = P*1000/(w-d)#\n",
+ "# putting sigma_max=sigma_d\n",
+ "t=sigma_max_into_t/sigma_d## mm\n",
+ "print '\\n Thickness of plate = %.2f mm or 20 mm'%t"
+ ]
+ },
+ {
+ "cell_type": "markdown",
+ "metadata": {},
+ "source": [
+ "## exa 4.5 Pg 107"
+ ]
+ },
+ {
+ "cell_type": "code",
+ "execution_count": 14,
+ "metadata": {
+ "collapsed": false
+ },
+ "outputs": [
+ {
+ "name": "stdout",
+ "output_type": "stream",
+ "text": [
+ "\n",
+ " Endurance of specimen = 325.00 MPa\n"
+ ]
+ }
+ ],
+ "source": [
+ "from math import pi, log10\n",
+ "# Given Data\n",
+ "Sut=650##MPa\n",
+ "N=10**5## cycles\n",
+ "Se_dash = 0.5*Sut## MPa\n",
+ "of=5## unit\n",
+ "ob=6##unit\n",
+ "bf=ob-of## unit\n",
+ "be=3##unit\n",
+ "\n",
+ "# calculating endurance section wise\n",
+ "OE=log10(Se_dash)#\n",
+ "OA=log10(0.9*Sut)#\n",
+ "AE=OA-OE#\n",
+ "#log10_Sf=OD=OE+ED=OE+FC\n",
+ "log10_Sf=OE+(bf/be)*AE#\n",
+ "Sf=10**log10_Sf# # (MPa) Endurance\n",
+ "print '\\n Endurance of specimen = %.2f MPa'%Sf"
+ ]
+ },
+ {
+ "cell_type": "markdown",
+ "metadata": {},
+ "source": [
+ "## exa 4.6 Pg 108"
+ ]
+ },
+ {
+ "cell_type": "code",
+ "execution_count": 16,
+ "metadata": {
+ "collapsed": false
+ },
+ "outputs": [
+ {
+ "name": "stdout",
+ "output_type": "stream",
+ "text": [
+ "\n",
+ " diameter of beam 20 mm\n"
+ ]
+ }
+ ],
+ "source": [
+ "from __future__ import division\n",
+ "from math import pi, log10\n",
+ "# Given Data\n",
+ "Sut=540##MPa\n",
+ "N=10**4## cycles\n",
+ "q=0.85## sensitivity factor\n",
+ "R=90/100## reliability\n",
+ "P=1500## N\n",
+ "l=160## mm\n",
+ "\n",
+ "Se_dash = 0.5*Sut## MPa\n",
+ "# for cold drawn steel\n",
+ "ka=0.79## surface finish factor\n",
+ "kb=0.85## size factor (assuming t<50 mm)\n",
+ "kc=0.897## reliability factor\n",
+ "kd=1## temperature factor\n",
+ "ke=1## load factor\n",
+ "\n",
+ "Kt=1.33## under bending\n",
+ "\n",
+ "Kf=1+q*(Kt-1)## fatigue strength factor\n",
+ "kf=1/Kf ## fatigue strength reduction factor\n",
+ "Se=ka*kb*kc*kd*ke*kf*Se_dash## MPa( Endurance limit)\n",
+ "\n",
+ "of=4## unit\n",
+ "ob=6##unit\n",
+ "bf=ob-of## unit\n",
+ "be=3##unit\n",
+ "\n",
+ "# calculating endurance section wise\n",
+ "OE=log10(Se)#\n",
+ "OA=log10(0.9*Sut)#\n",
+ "AE=OA-OE#\n",
+ "#log10_Sf=OD=OE+ED=OE+FC\n",
+ "log10_Sf=OE+(bf/be)*AE#\n",
+ "Sf=10**log10_Sf# # (MPa) Endurance\n",
+ "\n",
+ "MB=P*l## N.mm\n",
+ "# 32*MB/pi/d**3 = Sf\n",
+ "d=(32*MB/pi/Sf)**(1/3)\n",
+ "print '\\n diameter of beam %.f mm'%d"
+ ]
+ },
+ {
+ "cell_type": "markdown",
+ "metadata": {},
+ "source": [
+ "## exa 4.7 Pg 110"
+ ]
+ },
+ {
+ "cell_type": "code",
+ "execution_count": 17,
+ "metadata": {
+ "collapsed": false
+ },
+ "outputs": [
+ {
+ "name": "stdout",
+ "output_type": "stream",
+ "text": [
+ "\n",
+ " diameter d at fillet cross section = 16 mm\n"
+ ]
+ }
+ ],
+ "source": [
+ "from __future__ import division\n",
+ "from math import pi, log10, atan\n",
+ "# Given Data\n",
+ "Sut=600##MPa\n",
+ "Syt=380##MPa\n",
+ "q=0.9## sensitivity factor\n",
+ "R=90/100## reliability\n",
+ "n=2## factor of safety\n",
+ "Pmin=-100## N\n",
+ "Pmax=200## N\n",
+ "l=150## mm\n",
+ "\n",
+ "Se_dash = 0.5*Sut## MPa\n",
+ "# for cold drawn steel\n",
+ "ka=0.76## surface finish factor\n",
+ "kb=0.85## size factor (assuming t<50 mm)\n",
+ "kc=0.897## reliability factor\n",
+ "kd=1## temperature factor\n",
+ "ke=1## load factor\n",
+ "\n",
+ "Kt=1.4## under bending\n",
+ "\n",
+ "Kf=1+q*(Kt-1)## fatigue strength factor\n",
+ "kf=1/Kf ## fatigue strength reduction factor\n",
+ "Se=ka*kb*kc*kd*ke*kf*Se_dash## MPa( Endurance limit)\n",
+ "Mmax=Pmax*l## N.mm\n",
+ "Mmin=Pmin*l## N.mm\n",
+ "Mm=(Mmax+Mmin)/2## N.mm\n",
+ "Ma=(Mmax-Mmin)/2## N.mm\n",
+ "theta=atan(Ma/Mm)*pi/180## degree\n",
+ "\n",
+ "#equation of Goodman - sigma_m/Sut+sigma_a/Se=1\n",
+ "#here sigma_a/sigma_m=3\n",
+ "sigma_m=1/(1/Sut+3/Se)##MPa\n",
+ "sigma_a=3*sigma_m## MPa\n",
+ "\n",
+ "sigma_da=sigma_a/n## MPa\n",
+ "#sigma_da=32*Ma/pi/d**3\n",
+ "d=(32*Ma/pi/sigma_da)**(1/3)## mm \n",
+ "print '\\n diameter d at fillet cross section = %.f mm'%d"
+ ]
+ },
+ {
+ "cell_type": "markdown",
+ "metadata": {},
+ "source": [
+ "## exa 4.8 Pg 112"
+ ]
+ },
+ {
+ "cell_type": "code",
+ "execution_count": 18,
+ "metadata": {
+ "collapsed": false
+ },
+ "outputs": [
+ {
+ "name": "stdout",
+ "output_type": "stream",
+ "text": [
+ "\n",
+ " diameter of shaft = 34 mm\n"
+ ]
+ }
+ ],
+ "source": [
+ "from __future__ import division\n",
+ "from math import pi, log10, atan,tan\n",
+ "# Given Data\n",
+ "Sut=500##MPa\n",
+ "Syt=300##MPa\n",
+ "R=90/100## reliability\n",
+ "n=2## factor of safety\n",
+ "Tmin=-200## N.m\n",
+ "Tmax=500## N.m\n",
+ "\n",
+ "Se_dash = 0.5*Sut## MPa\n",
+ "# for cold drawn steel\n",
+ "ka=0.80## surface finish factor\n",
+ "kb=0.85## size factor (assuming t<50 mm)\n",
+ "kc=0.897## reliability factor\n",
+ "kd=1## temperature factor\n",
+ "ke=0.577## load factor\n",
+ "\n",
+ "Ses=ka*kb*kc*kd*ke*Se_dash## MPa( Endurance limit)\n",
+ "Sys=ke*Syt## MPa\n",
+ "Tm=(Tmax+Tmin)/2## N.m\n",
+ "Ta=(Tmax-Tmin)/2## N.m\n",
+ "theta=atan(Ta/Tm)*pi/180## degree\n",
+ "Sms=Ses/tan(theta*180/pi)##MPa\n",
+ "Sas=Ses##MPa\n",
+ "tau_da=Sas/n##MPa\n",
+ "#tua_da=16*Ta/pi/d**3\n",
+ "d=(16*Ta*1000/pi/tau_da)**(1/3)##mm\n",
+ "print '\\n diameter of shaft = %.f mm'%d"
+ ]
+ },
+ {
+ "cell_type": "markdown",
+ "metadata": {},
+ "source": [
+ "## exa 4.9 Pg 113"
+ ]
+ },
+ {
+ "cell_type": "code",
+ "execution_count": 2,
+ "metadata": {
+ "collapsed": false
+ },
+ "outputs": [
+ {
+ "name": "stdout",
+ "output_type": "stream",
+ "text": [
+ "\n",
+ " life of the spring, N = 215630 cycles\n"
+ ]
+ }
+ ],
+ "source": [
+ "from __future__ import division\n",
+ "from math import pi,log10\n",
+ "# Given Data\n",
+ "Sut=860##MPa\n",
+ "Syt=690##MPa\n",
+ "Pmin=60## N\n",
+ "Pmax=120## N\n",
+ "R=50/100## reliability\n",
+ "l=500##mm\n",
+ "d=10##mm\n",
+ "Se_dash = 0.5*Sut## MPa\n",
+ "# for machines surface\n",
+ "ka=0.70## surface finish factor\n",
+ "kb=0.85## size factor (assuming t<50 mm)\n",
+ "kc=1## reliability factor\n",
+ "kd=1## temperature factor\n",
+ "ke=1## load factor\n",
+ "\n",
+ "Se=ka*kb*kc*kd*ke*Se_dash## MPa( Endurance limit)\n",
+ "Mmax=Pmax*l## N.mm\n",
+ "Mmin=Pmin*l## N.mm\n",
+ "Mm=(Mmax+Mmin)/2## N.mm\n",
+ "Ma=(Mmax-Mmin)/2## N.mm\n",
+ "Sm=32*Mm/pi/d**3##MPa\n",
+ "sigma_m=Sm##MPa\n",
+ "Sa=32*Ma/pi/d**3##MPa\n",
+ "sigma_a=Sa##MPa\n",
+ "Sf=Sa*Sut/(Sut-Sm)##MPa\n",
+ "\n",
+ "#calculating section\n",
+ "OB=6##unit ref. o at 3\n",
+ "BE=OB-3##unit\n",
+ "OC=Sf## MPa\n",
+ "AE=log10(0.9*Sut)-log10(Se)##MPa\n",
+ "AC=log10(0.9*Sut)-log10(Sf)##MPa\n",
+ "CD=BE*AC/AE##\n",
+ "#log10(N)=3+CD\n",
+ "N=10**(3+CD)## cycle\n",
+ "print '\\n life of the spring, N = %.f cycles'%N\n",
+ "#Note : answer in the textbook is wrong."
+ ]
+ },
+ {
+ "cell_type": "markdown",
+ "metadata": {},
+ "source": [
+ "## exa 4.10 Pg 116"
+ ]
+ },
+ {
+ "cell_type": "code",
+ "execution_count": 5,
+ "metadata": {
+ "collapsed": false
+ },
+ "outputs": [
+ {
+ "name": "stdout",
+ "output_type": "stream",
+ "text": [
+ "\n",
+ " factor of safety, n = 5.04\n"
+ ]
+ }
+ ],
+ "source": [
+ "from __future__ import division\n",
+ "from math import pi, log10, sqrt,atan,tan\n",
+ "# Given Data\n",
+ "Sut=600##MPa\n",
+ "Se=280##MPa\n",
+ "sigma_x_min=50## MPa\n",
+ "sigma_x_max=100## MPa\n",
+ "sigma_y_min=20## MPa\n",
+ "sigma_y_max=70## MPa\n",
+ "\n",
+ "sigma_xm=(sigma_x_max+sigma_x_min)/2## MPa\n",
+ "sigma_xa=(sigma_x_max-sigma_x_min)/2## MPa\n",
+ "sigma_ym=(sigma_y_max+sigma_y_min)/2## MPa\n",
+ "sigma_ya=(sigma_y_max-sigma_y_min)/2## MPa\n",
+ "\n",
+ "# distortion energy theory - \n",
+ "sigma_m=sqrt(sigma_xm**2+sigma_ym**2-sigma_xm*sigma_ym)## MPa\n",
+ "sigma_a=sqrt(sigma_xa**2+sigma_ya**2-sigma_xa*sigma_ya)## MPa\n",
+ "theta=atan(sigma_a/sigma_m)## radian\n",
+ "# Sm/Sut+Sa/Se=1 where Sa=Sm*tan(theta)\n",
+ "Sm=1/(1/Sut+tan(theta)/Se)## MPa\n",
+ "Sa=tan(theta)*Sm## MPa\n",
+ "n=Sa/sigma_a## factor of safety\n",
+ "\n",
+ "print '\\n factor of safety, n = %.2f'%n"
+ ]
+ }
+ ],
+ "metadata": {
+ "kernelspec": {
+ "display_name": "Python 2",
+ "language": "python",
+ "name": "python2"
+ },
+ "language_info": {
+ "codemirror_mode": {
+ "name": "ipython",
+ "version": 2
+ },
+ "file_extension": ".py",
+ "mimetype": "text/x-python",
+ "name": "python",
+ "nbconvert_exporter": "python",
+ "pygments_lexer": "ipython2",
+ "version": "2.7.9"
+ }
+ },
+ "nbformat": 4,
+ "nbformat_minor": 0
+}